Course Outline

Course Outline

Reliability Centered Maintenance (RCM): Analytical Process to Develop Optimized Maintenance Program

Ref No. Dates Venue Fee (US$)  
MN 003 03 - 07 Mar 2019 Dubai 4500 Register
MN 003 26 - 30 Aug 2019 Paris 5000 Register
MN 003 22 - 26 Dec 2019 Dubai 4500 Register

Reliability Centered Maintenance (RCM): Analytical Process to Develop Optimized Maintenance Program

Introduction

Reliability Centered Maintenance (RCM) is an analytical process used to assist in developing an optimized maintenance program delivering reduced maintenance costs and downtime, whilst optimising performance of systems and equipment to achieve maximum availability and Return on Investment (ROI), together with high levels of Safety, Quality and Environmental protection. RCM improves maintenance decision-making by providing an objective approach to selecting an appropriate maintenance strategy and establishing priorities.

PROCLAD Academy’s interactive Reliability Centered Maintenance training course addresses the integration of a range of reliability initiatives into an asset management strategy. Participants will discover the tools necessary to develop, implement, and sustain best in class maintenance and reliability programs. They will also learn the foundational elements their organisations need in order to reduce reactive maintenance, downtime and maintenance costs with proven reliability methods.

The key features of PROCLAD Academy’s Reliability Centered Maintenance (RCM) training course are:

  • Evolution of Maintenance
  • Background on RCM
  • Classifications of Maintenance
  • RCM Process Framework
Learning Objectives

Participants on PROCLAD Academy’s Reliability Centered Maintenance training course will:

  • Gain an understanding of the concepts and practical application of Reliability centered Maintenance (RCM)
  • Acquire knowledge of the potential contribution of RCM to maintenance efficiency and performance
  • Acquire guidelines indicating how IRBM interacts with and supports other elements of maintenance strategy particularly condition monitoring and CBM
  • Gain Hints and Tips for practical application of RCM and associated technologies so as to achieve the best results
  • Utilize a practical team-based approach to developing and implementing an action plan to apply RCM in own areas of responsibility
  • Learn to fit RCM into the overall maintenance organisation and strategy
Target Audience

PROCLAD Academy’s Reliability Centered Maintenance training course is beneficial to:

  • Personnel responsible for Reliability Centered Maintenance
  • Maintenance, plant/facility engineering staff, rotating equipment engineers, maintenance supervisors
  • Managers at industrial plants, reliability engineers and those interested in rotating equipment performance
  • Maintenance Engineers
  • Senior Operators responsible for smooth operation of operating systems
  • Maintenance/Operations planners
Training Methodology

PROCLAD Academy’s Reliability Centered Maintenance training course is a hands-on, stimulating learning experience. The course will be highly interactive, with opportunities to voice your opinions and ideas. Participation is encouraged in a supportive environment. To ensure the concepts introduced during the course are understood, they will be reinforced through a mix of learning methods, including lecture style presentation, open discussion, case studies and group work.

Course Outline
  • The role and contribution of Maintenance in modern business
  • Reducing Costs, Improving Performance Raising Safety Standards
  • Bottom line benefits of getting maintenance right for your business
  • Brief historical review of maintenance
  • Modern Maintenance Thinking and Philosophy
  • Minimising overall costs – Capital (CAPEX) plus Operational (OPEX)
  • Challenging traditional approaches to maintenance
  • RCM and Overall Maintenance Strategy
  • Performance Measures – Availability & OEE
  • Creating an Optimized Maintenance Plan
  • Criticality & Vulnerability analysis and Assessment
  • Introduction to Condition Monitoring and links with RCM
  • Overall RCM Program Plan
  • The Seven Stages of RCM
  • Introduction to FMECA
  • RCM Analysis Process
  • Benefits of RCM
  • Where are we now – Benchmarking
  • Where can we improve – Goal Setting
  • Putting it into Practice
  • Teamwork and Organisation